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| Description | Product Name | M5 M8 M12 IO-Link Straight connector Cable | IO-Link 直头连接线 |
| Application | Industrial automation, robotics, medical equipment, security surveillance, industrial Ethernet, outdoor equipment, automotive field | 工业自动化、机器人领域、医疗设备、安防监控、工业以太网、户外设备、汽车领域 | |
| Voltage Parameter | 110V-250V | 110V-250V | |
| Wire | Wire Standard | PUR，PVC，TPE cable,Shielded or unshielded | PUR，PVC，TPE电线,屏蔽或不带屏蔽 |
| Wire Size | 2464 4*20AWG,2464 4*22AWG,2464 4*24AWG,2464 4*26AWG RVV 4*0.5mm2，RVV 4*0.3mm2，RVV 4*0.2mm2， | 2464 4*20AWG,2464 4*22AWG,2464 4*24AWG,2464 4*26AWG RVV 4*0.5mm2，RVV 4*0.3mm2，RVV 4*0.2mm2， | |
| Wire Color | Gray,yellow,black,green | 灰、黄、黑、绿 | |
| Wire Length | 0.5m,1m,2m,3m,5m,10m,Or per customer requirements | 0.5m,1m,2m,3m,5m,10m,或根据客户要求 | |
| Connector | Connector Brand | Chinese brand. | 中国品牌 |
| Connector Type | M5,M8,M12 straight connector，,A code,2-8P | M5,M8,M12直头连接器,A code,2-8P | |
| Connector Materials | Nut:bruss&nickl plated. Housing:PA66+GF | 螺母：黄铜，镀镍；芯子：PA66+GF; | |
| Terminal | Terminal Brand | Chinese brand. | 中国品牌 |
| Terminal Type | |||
| Terminal Materials | Bruss&gold plated | 黄铜，镀金 | |
| SR（strain relief） | Type | Can be injection by the mold developed by us. | 可通过我们开发的模具注塑做线尾 |
| Other Details | OEM/ODM | Accepted | 接受OEM/ODM |
| Sample | Can be provided | 可以提供样品 | |
| Payment terms | T/T,L/C | 电汇,信用证 | |
| MOQ | Most are 100pcs | 大多数是100件 | |
| Shipping | By air like FedEx,DHL,UPS etc. or sea or train or multimodal transport（train+air） | 通过联邦快递、DHL、UPS等航空公司或海运货铁路或者多式联运 | |
| Lead time | Generally about 4weeks | 一般4周左右 | |
| Certificate | IATF16949,ISO9001,ISO14001,ISO10012,UL,CCC,ROHS, REACH | IATF16949、ISO9001、ISO14001、ISO10012、CCC、UL, ROHS, | |
| Performance Test: | 100% terminal inspection & 100% electric testing & 100% FQC & AQL=0.65 | 100%终端检验和100%电气测试，100% FQC和AQL=0.65 |
Amidst the Industry 4.0 wave, IO-LINK—as the core protocol for underlying device networking—demands increasingly stringent requirements for connection stability, interference resistance, and adaptability.
Our company, specializing in industrial connectivity technology, has developed dedicated M5/M8/M12 IO-LINK cables and M12 to RJ45 conversion cables. Centered on ‘high reliability, full-scenario adaptability, and simplified cabling,’ these products provide seamless connectivity solutions from sensors/actuators to master stations, completely resolving the pain points of traditional cabling: multiple interference, difficult compatibility, and cumbersome maintenance.
Addressing the industrial environment's characteristics of "varying equipment sizes, diverse installation spaces, and complex, dynamic conditions," we offer three key connector sizes—M5, M8, and M12—covering full-scenario connectivity needs from miniature sensors to heavy-duty actuators. Each cable strictly adheres to the IEC 61131-9 IO-LINK standard, ensuring perfect compatibility with mainstream master/slave stations.
Core Advantage: Utilizes an ultra-compact M5 threaded connector (diameter just 5mm), ideal for micro photoelectric sensors and pressure sensors with limited installation space. It resolves the "cannot fit, cannot secure" issues common with traditional M8/M12 connectors.
Performance Guarantee: 4-core shielded twisted pair design (conductor cross-section 0.14mm²), supporting transmission distances up to 10 meters.
Interference Resistance: Over 95% shield coverage effectively mitigates machine tool vibration and electromagnetic interference, enhancing communication stability by 30%.
Suitable Applications: Micro-sensors in 3C electronics assembly lines, precision detection modules for medical equipment, and compact automated instrumentation.
Core Advantage: 8mm standard threaded interface balancing compactness and universality; supports full IO-Link V1.1/V1.2 protocol versions; directly replaces traditional unshielded cables without requiring equipment interface adjustments.
Performance Guarantee: 0.25mm² conductor cross-section delivers 2A power supply, meeting requirements for most sensors and small actuators (e.g., miniature solenoid valves).
Environmental Adaptability: Insulation utilizes oil-resistant PVC material with -20°C to 80°C temperature tolerance, adapting to workshop environments with oil contamination and humidity fluctuations.
Suitable Applications: Automotive component production lines, food packaging machinery, and logistics sorting lines for universal sensor connections.
Core Advantage: 12mm heavy-duty threaded connectors, available in A-coded (universal) and D-coded (IO-LINK-specific anti-misinsertion) variants. Supports dual-function ‘signal + power’ transmission in a single cable, reducing cabling costs by 50%.
Performance Assurance: 4-core shielded twisted pair (0.5mm² conductor cross-section), maximum transmission distance 20 meters (compliant with IEC standards).
Superior EMC: Dual-layer shielding with tin-plated copper mesh + aluminum foil enhances EMC interference resistance by 60% over single-shielded cables.
Dynamic Use: Optional PUR material offers high bend resistance, exceeding 1 million bending cycles, suitable for dynamic environments such as robotic arms and mobile conveyor lines.
Applications: Heavy-duty machine tools, metallurgical equipment, automotive welding lines, and outdoor intelligent inspection devices.
In IO-LINK systems, certain masters (e.g., distributed I/O modules, industrial PCs) utilize RJ45 Ethernet interfaces, whilst slaves predominantly employ M12 connectors. Our M12 to RJ45 IO-LINK conversion cable enables direct 'M12 slave → RJ45 master' connectivity without intermediate protocol converters, simplifying topology and ensuring communication stability.
Plug-and-Play Simplicity: Pre-terminated M12 D-coded (IO-LINK specific) and RJ45 Cat5e interfaces eliminate manual wiring. Protocol compatibility is achieved upon insertion, reducing commissioning time by 80%.
Signal Integrity: Utilizes Cat5e shielded twisted pair cable supporting 100Mbps transmission rates. Meets dual IO-LINK and Ethernet signal requirements with up to 100-meter transmission distance (RJ45 end) without signal distortion.
Industrial-Grade Protection: Connectors feature IP67 ingress protection, suitable for environments with dust and moisture. Cable insulation employs flame-retardant PVC compliant with UL94 V-0 standards, enhancing equipment safety.
Broad Compatibility: Compatible with IO-LINK masters from leading brands including Siemens, Beckhoff, and Rockwell. Enables direct cross-interface connections without requiring replacement of existing equipment.
We prioritize ‘industrial-grade reliability’ throughout the entire supply chain, ensuring comprehensive quality assurance across all M5, M8, and M12 product lines:
Superior Interference Resistance: All cables feature ‘shielded twisted pair + tin-plated copper mesh shielding’ design, effectively mitigating strong electromagnetic interference from inverters and high-voltage motors, resulting in communication error rates below 0.001%.
Wide Environmental Adaptability: Temperature tolerance spans -40°C to 105°C (PUR variants), with resistance to oil, acids, alkalis, and ageing. Suitable for metallurgical high-temperature workshops and chemical corrosion environments.
Convenient Installation & Maintenance: Connectors feature foolproof designs (e.g., D-coding to prevent misinsertion), avoiding reverse connection damage. Clear surface markings enable rapid identification during subsequent maintenance.
Extended Service Life: Service life far exceeds industry standards: Over 10 years for static installations, and exceeding 1 million cycles for dynamic bending applications (cable chains), representing 2-3 times the lifespan of conventional cables, thereby reducing equipment replacement costs.
Our dedicated IO-LINK solutions offer a compelling value proposition for optimizing your automated systems:
Precision-Tailored for Specific Applications: Comprehensive coverage of M5/M8/M12 specifications, from miniature devices to heavy machinery. No need for makeshift solutions—each product is custom-engineered for its intended scenario.
Enhanced Cost Efficiency: Single-cable transmission of both signal and power reduces cable usage by 50%. M12-to-RJ45 cables eliminate the need for protocol converters, reducing overall cabling costs by 30%–40%.
Unrivaled Reliability: Our adherence to industrial standards, coupled with advanced dual-layer shielding and robust material options (PUR), guarantees stable communication in the harshest environments.
Enhanced After-Sales Assurance: All products carry a 2-year warranty with complimentary sample testing. Our technical team provides 24/7 support, including on-site cabling guidance and fault diagnosis services.
From 3C electronics to automotive manufacturing, our IO-LINK cables have become the core support for stable connectivity in thousands of industrial enterprises. Choose us to make your IO-LINK system cabling simpler, more reliable, and more efficient!
| Description | Product Name | M5 M8 M12 IO-Link Straight connector Cable | IO-Link 直头连接线 |
| Application | Industrial automation, robotics, medical equipment, security surveillance, industrial Ethernet, outdoor equipment, automotive field | 工业自动化、机器人领域、医疗设备、安防监控、工业以太网、户外设备、汽车领域 | |
| Voltage Parameter | 110V-250V | 110V-250V | |
| Wire | Wire Standard | PUR，PVC，TPE cable,Shielded or unshielded | PUR，PVC，TPE电线,屏蔽或不带屏蔽 |
| Wire Size | 2464 4*20AWG,2464 4*22AWG,2464 4*24AWG,2464 4*26AWG RVV 4*0.5mm2，RVV 4*0.3mm2，RVV 4*0.2mm2， | 2464 4*20AWG,2464 4*22AWG,2464 4*24AWG,2464 4*26AWG RVV 4*0.5mm2，RVV 4*0.3mm2，RVV 4*0.2mm2， | |
| Wire Color | Gray,yellow,black,green | 灰、黄、黑、绿 | |
| Wire Length | 0.5m,1m,2m,3m,5m,10m,Or per customer requirements | 0.5m,1m,2m,3m,5m,10m,或根据客户要求 | |
| Connector | Connector Brand | Chinese brand. | 中国品牌 |
| Connector Type | M5,M8,M12 straight connector，,A code,2-8P | M5,M8,M12直头连接器,A code,2-8P | |
| Connector Materials | Nut:bruss&nickl plated. Housing:PA66+GF | 螺母：黄铜，镀镍；芯子：PA66+GF; | |
| Terminal | Terminal Brand | Chinese brand. | 中国品牌 |
| Terminal Type | |||
| Terminal Materials | Bruss&gold plated | 黄铜，镀金 | |
| SR（strain relief） | Type | Can be injection by the mold developed by us. | 可通过我们开发的模具注塑做线尾 |
| Other Details | OEM/ODM | Accepted | 接受OEM/ODM |
| Sample | Can be provided | 可以提供样品 | |
| Payment terms | T/T,L/C | 电汇,信用证 | |
| MOQ | Most are 100pcs | 大多数是100件 | |
| Shipping | By air like FedEx,DHL,UPS etc. or sea or train or multimodal transport（train+air） | 通过联邦快递、DHL、UPS等航空公司或海运货铁路或者多式联运 | |
| Lead time | Generally about 4weeks | 一般4周左右 | |
| Certificate | IATF16949,ISO9001,ISO14001,ISO10012,UL,CCC,ROHS, REACH | IATF16949、ISO9001、ISO14001、ISO10012、CCC、UL, ROHS, | |
| Performance Test: | 100% terminal inspection & 100% electric testing & 100% FQC & AQL=0.65 | 100%终端检验和100%电气测试，100% FQC和AQL=0.65 |
Amidst the Industry 4.0 wave, IO-LINK—as the core protocol for underlying device networking—demands increasingly stringent requirements for connection stability, interference resistance, and adaptability.
Our company, specializing in industrial connectivity technology, has developed dedicated M5/M8/M12 IO-LINK cables and M12 to RJ45 conversion cables. Centered on ‘high reliability, full-scenario adaptability, and simplified cabling,’ these products provide seamless connectivity solutions from sensors/actuators to master stations, completely resolving the pain points of traditional cabling: multiple interference, difficult compatibility, and cumbersome maintenance.
Addressing the industrial environment's characteristics of "varying equipment sizes, diverse installation spaces, and complex, dynamic conditions," we offer three key connector sizes—M5, M8, and M12—covering full-scenario connectivity needs from miniature sensors to heavy-duty actuators. Each cable strictly adheres to the IEC 61131-9 IO-LINK standard, ensuring perfect compatibility with mainstream master/slave stations.
Core Advantage: Utilizes an ultra-compact M5 threaded connector (diameter just 5mm), ideal for micro photoelectric sensors and pressure sensors with limited installation space. It resolves the "cannot fit, cannot secure" issues common with traditional M8/M12 connectors.
Performance Guarantee: 4-core shielded twisted pair design (conductor cross-section 0.14mm²), supporting transmission distances up to 10 meters.
Interference Resistance: Over 95% shield coverage effectively mitigates machine tool vibration and electromagnetic interference, enhancing communication stability by 30%.
Suitable Applications: Micro-sensors in 3C electronics assembly lines, precision detection modules for medical equipment, and compact automated instrumentation.
Core Advantage: 8mm standard threaded interface balancing compactness and universality; supports full IO-Link V1.1/V1.2 protocol versions; directly replaces traditional unshielded cables without requiring equipment interface adjustments.
Performance Guarantee: 0.25mm² conductor cross-section delivers 2A power supply, meeting requirements for most sensors and small actuators (e.g., miniature solenoid valves).
Environmental Adaptability: Insulation utilizes oil-resistant PVC material with -20°C to 80°C temperature tolerance, adapting to workshop environments with oil contamination and humidity fluctuations.
Suitable Applications: Automotive component production lines, food packaging machinery, and logistics sorting lines for universal sensor connections.
Core Advantage: 12mm heavy-duty threaded connectors, available in A-coded (universal) and D-coded (IO-LINK-specific anti-misinsertion) variants. Supports dual-function ‘signal + power’ transmission in a single cable, reducing cabling costs by 50%.
Performance Assurance: 4-core shielded twisted pair (0.5mm² conductor cross-section), maximum transmission distance 20 meters (compliant with IEC standards).
Superior EMC: Dual-layer shielding with tin-plated copper mesh + aluminum foil enhances EMC interference resistance by 60% over single-shielded cables.
Dynamic Use: Optional PUR material offers high bend resistance, exceeding 1 million bending cycles, suitable for dynamic environments such as robotic arms and mobile conveyor lines.
Applications: Heavy-duty machine tools, metallurgical equipment, automotive welding lines, and outdoor intelligent inspection devices.
In IO-LINK systems, certain masters (e.g., distributed I/O modules, industrial PCs) utilize RJ45 Ethernet interfaces, whilst slaves predominantly employ M12 connectors. Our M12 to RJ45 IO-LINK conversion cable enables direct 'M12 slave → RJ45 master' connectivity without intermediate protocol converters, simplifying topology and ensuring communication stability.
Plug-and-Play Simplicity: Pre-terminated M12 D-coded (IO-LINK specific) and RJ45 Cat5e interfaces eliminate manual wiring. Protocol compatibility is achieved upon insertion, reducing commissioning time by 80%.
Signal Integrity: Utilizes Cat5e shielded twisted pair cable supporting 100Mbps transmission rates. Meets dual IO-LINK and Ethernet signal requirements with up to 100-meter transmission distance (RJ45 end) without signal distortion.
Industrial-Grade Protection: Connectors feature IP67 ingress protection, suitable for environments with dust and moisture. Cable insulation employs flame-retardant PVC compliant with UL94 V-0 standards, enhancing equipment safety.
Broad Compatibility: Compatible with IO-LINK masters from leading brands including Siemens, Beckhoff, and Rockwell. Enables direct cross-interface connections without requiring replacement of existing equipment.
We prioritize ‘industrial-grade reliability’ throughout the entire supply chain, ensuring comprehensive quality assurance across all M5, M8, and M12 product lines:
Superior Interference Resistance: All cables feature ‘shielded twisted pair + tin-plated copper mesh shielding’ design, effectively mitigating strong electromagnetic interference from inverters and high-voltage motors, resulting in communication error rates below 0.001%.
Wide Environmental Adaptability: Temperature tolerance spans -40°C to 105°C (PUR variants), with resistance to oil, acids, alkalis, and ageing. Suitable for metallurgical high-temperature workshops and chemical corrosion environments.
Convenient Installation & Maintenance: Connectors feature foolproof designs (e.g., D-coding to prevent misinsertion), avoiding reverse connection damage. Clear surface markings enable rapid identification during subsequent maintenance.
Extended Service Life: Service life far exceeds industry standards: Over 10 years for static installations, and exceeding 1 million cycles for dynamic bending applications (cable chains), representing 2-3 times the lifespan of conventional cables, thereby reducing equipment replacement costs.
Our dedicated IO-LINK solutions offer a compelling value proposition for optimizing your automated systems:
Precision-Tailored for Specific Applications: Comprehensive coverage of M5/M8/M12 specifications, from miniature devices to heavy machinery. No need for makeshift solutions—each product is custom-engineered for its intended scenario.
Enhanced Cost Efficiency: Single-cable transmission of both signal and power reduces cable usage by 50%. M12-to-RJ45 cables eliminate the need for protocol converters, reducing overall cabling costs by 30%–40%.
Unrivaled Reliability: Our adherence to industrial standards, coupled with advanced dual-layer shielding and robust material options (PUR), guarantees stable communication in the harshest environments.
Enhanced After-Sales Assurance: All products carry a 2-year warranty with complimentary sample testing. Our technical team provides 24/7 support, including on-site cabling guidance and fault diagnosis services.
From 3C electronics to automotive manufacturing, our IO-LINK cables have become the core support for stable connectivity in thousands of industrial enterprises. Choose us to make your IO-LINK system cabling simpler, more reliable, and more efficient!
